Meiyuan Electroforming Precision Manufacturing

meiyuanprecision@gmail.com.com

High Precision

Electroforming technology can achieve micron-level or even higher dimensional accuracy, and can easily meet the manufacturing needs of complex and tiny structures. Whether it is a delicate implant component in a medical device, a precise nozzle structure in a rocket engine, or a micro-nano-scale lens mold on an optical instrument, electroforming can accurately restore the design drawings, ensuring that the dimensional deviation of the components is controlled within a very small range, providing a solid foundation for the stable operation of high-end equipment.

Excellent Surface Quality

The surface finish of electroformed parts is extremely high, and can achieve a mirror effect without additional polishing. In the field of optics, this means that high-reflectivity, low-scattering optical components such as mirrors and lenses can be directly manufactured, significantly improving the imaging quality and energy transmission efficiency of the optical system; in the medical field, smooth surfaces help reduce irritation and inflammatory reactions in human tissues, and improve the safety and comfort of medical devices.

Flexible Shape Manufacturing Capabilities

With the help of electroforming technology, it is easy to manufacture parts with special shapes such as complex inner cavities, porous structures, micro-nano textures, etc. For example, in the manufacture of rocket engine combustion chambers, electroforming can accurately construct complex cooling channels and fuel injection hole layouts to optimize combustion efficiency and thermal management performance; in the field of optics, optical components with special micro-nano structures can be manufactured to achieve special regulation of light, such as metamaterial optical components, etc., providing strong support for the research and development and application of cutting-edge optical technologies.

Our Services

R&D, manufacturing and sales of electroformed precision metal parts

Aviation

High strength and light weighting: Electroforming technology enables the fabrication of wing leading edge protective shells with high yield strength, high tensile strength and profile
Complex structure and integrated manufacturing: The integrated manufacturing of complex internal cavities can be realized to optimize the aerodynamic performance and thermal management efficiency of the aircraft.
Surface quality and corrosion resistance: The electroformed shell has a smooth surface and good corrosion resistance and fatigue resistance.
Customized Solutions: Provide customized wing leading edge protection enclosure design and manufacturing services to help technological innovation and performance improvement in the aviation field.

Semiconductor Precision Copy

Ultra-high-precision replication: Electroforming technology can accurately replicate complex structures at the micro-nano scale, with pore size and shape accuracy up to micron or even nanometer level, meeting the extremely high requirements of electronic precision manufacturing.
Material Diversity and Performance Optimization: A variety of metal materials can be selected to further optimize performance through alloying and surface treatment to ensure the electrical, thermal, and corrosion resistance of the microporous structure.
Consistency & Reliability: Electroformed microvias have a highly consistent size and shape, ensuring the stability and reliability of electronic devices in mass production, reducing production costs.
Customized solutions: Provide customized microvia design and manufacturing services according to different electronic equipment and application needs, and help the innovation and development of the semiconductor industry.

Medical

High-precision micro-hole manufacturing: Electroforming technology can accurately manufacture atomized sheets with micron-level pore size, uniform pore size and high consistency, ensuring the stability and uniformity of atomization effect.
Biocompatibility and safety: The use of medical-grade metal materials, such as nickel-phosphorus alloys, has a smooth surface, which can reduce the irritation and inflammatory response of human tissues, and meets the strict standards of medical devices.
Durability and reliability: Electroformed atomizing sheets have high hardness and good fatigue resistance, which can maintain stability in high-frequency vibration and long-term use, and prolong the service life of the equipment.
Customized solutions: According to different medical application scenarios and equipment requirements, we provide customized nebulizer design and manufacturing services to meet personalized medical needs.

Optics

Extreme surface accuracy: Electroforming technology enables a mirror-level surface finish, ensuring high reflectivity and low scattering of mirrors. No additional polishing is required, which directly meets the extremely high requirements of optical systems for image quality and energy transfer efficiency.
Complex shape manufacturing: Mirrors with special micro-nano structures can be manufactured, and electroforming can accurately restore design drawings to achieve high-precision manufacturing of complex geometries.
Excellent material performance: a variety of metal materials can be selected, such as nickel, nickel, cobalt, nickel iron, etc. These materials have good electrical, thermal, and corrosion resistance, ensuring stable performance of mirrors in a variety of environments.
Customized solutions: According to customer needs, we provide one-stop service from design, manufacturing to testing to meet the individual needs of different optical systems.